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Products, applications and customer projects

Plastic and Silicone Product Experience

YIOT MOULD has manufacturing experience across product housings, structural parts, functional components and silicone applications. Every new project is reviewed against its drawing, material, finish, annual volume and quality requirements.

Selected manufacturing cases

From DFM Review to Confirmed Production

These anonymized project cases show how YIOT MOULD moves customer designed parts from DFM and structural feasibility review through mould trials and injection moulded production. Customer identities and confidential drawings are not disclosed.

Injection-moulded computer mouse housing made from flame retardant PC/ABS
Computer peripheral housing · Customer project
01 · COMPUTER PERIPHERALS

Ergonomic Computer Mouse Housing

A customer designed mouse housing developed with attention to exterior fit, assembly interfaces and stable batch production.

Housing Fit and Production Readiness

DFM focused on the housing split lines, assembly interfaces and mouldability of the exterior form. The mould was completed in 28 days. Following the T0 trial and targeted adjustments, the T1 samples were approved for production. A batch of 3,000 pieces was then completed in approximately 3 days.

Material
Flame retardant PC/ABS
Project scope
DFM, mould making and injection moulding
Mould development
28 days
Trial status
T1 samples confirmed
Production quantity
3,000 pieces
Production time
Approximately 3 days
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Angled automotive injection moulded component made from flame retardant PC/ABS
Automotive fluid routing connector · Customer project
02 · AUTOMOTIVE COMPONENTS

Automotive Fluid Routing Connector

An angled automotive functional component developed around its flow path, mounting interface and structural requirements.

Automotive Geometry and Interface Review

Engineering review focused on the angled flow path, mounting points and the part geometry required for reliable moulding. The mould was completed in 30 days. After the initial T0 trial, refinements were incorporated and the T1 samples were approved. Production of 3,000 pieces took approximately 5 days.

Material
Flame retardant PC/ABS
Project scope
DFM, mould making and injection moulding
Mould development
30 days
Trial status
T1 samples confirmed
Production quantity
3,000 pieces
Production time
Approximately 5 days
Discuss a similar project
PA6 injection moulded structural enclosure produced with slides at multiple angles
Multiple slide structural enclosure · Customer project
03 · PORTABLE POWER PRODUCTS

Slimline Power Bank Enclosure

A slim portable power bank enclosure with complex release geometry and multiple internal and external interfaces.

Multi Direction Slide Solution

DFM identified undercuts and release directions that required slides operating from multiple angles. The mould structure was developed around these release requirements and completed in 32 days. T1 samples were approved after the T0 trial, followed by production of 3,000 pieces in approximately 4 days.

Material
PA6 + 10% glass fibre
Mould solution
Slides from multiple angles
Mould development
32 days
Trial status
T1 samples confirmed
Production quantity
3,000 pieces
Production time
Approximately 4 days
Discuss a similar project
Detailed project case studies

Engineering Detail Behind Selected Moulds

These case studies show how YIOT MOULD connects product structure, tooling design, machining, mould trials and production results. Customer identities and confidential commercial information are omitted.

3D mould structure for a semiconductor charging station housing
SEMICONDUCTOR CHARGING EQUIPMENT

Thin Wall Charging Station Housing

180 × 140 × 10 mm PC housing with a 1.4 mm minimum wall, insert moulded nuts, a 30 day tooling target and a 96% final good part rate.

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 Mould structure for a semiconductor charging station enclosure
SEMICONDUCTOR CHARGING EQUIPMENT

Insert Moulded Charging Station Enclosure

A 250 × 150 × 15 mm PC enclosure program focused on multiple insert moulded nuts, stable filling and controlled release.

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 3D mould structure for a smart switch cover
SMART HOME CONTROLS

Smart Switch Cover

100 × 80 × 60 mm PC/ABS cover with a 0.8 mm minimum wall, complex openings, long bosses and a 98% final good part rate.

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Industries served

Manufacturing Experience Across Product Categories

Broad product experience includes automotive, appliances, electronics, smart home, personal care, power products and other plastic and silicone applications.

E-Cigarette Components

Plastic housings and components developed around appearance, fit and assembly requirements.

Automotive Components

Complex structural plastic parts developed around mounting, strength and assembly requirements.

Personal Care & Hygiene

Housings and functional parts for hygiene and personal care products.

Input Devices

Plastic parts and assemblies for keyboards and related electronic products.

Smart Home & Cleaning

Structural components and housings for connected cleaning products.

Consumer Electronics

Housings and structural components for customer designed electronic products.

Other product applications: additional consumer, industrial, plastic and silicone products can be evaluated from your drawing or sample. Feasibility is confirmed through material, process, tooling and DFM review.
Customer relationships

Customer Visits and Project Communication

Customer visits can include factory tours, technical discussions, sample reviews and manufacturing assessments.

1Factory visits and supplier assessments
2Technical meetings and DFM discussions
3Sample review and production coordination
Overseas customer project meeting
Customer communication at an exhibition
Customer project meeting
Overseas customer communication
Customer visit and project communication
Information for an accurate proposal

What We Review Before Quotation

A useful quotation depends on the actual part and production target. Send what is available; missing details can be confirmed with our project team.

PRODUCT

CAD Data & Requirements

3D model, 2D drawing, material, color, finish, tolerance, assembly and product application.

TOOLING

Mould Target

Expected mould life, cavity count, runner preference, required standard and ownership requirements.

PRODUCTION

Volume & Delivery

Annual volume, order quantity, finishing, inspection, packing and delivery destination.

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